Additional fasteners into the horizontal 2×4 would add additional strength. Repeat this step with each post. Plug and sand the hole. Then complete (or glue on) the top of the newel on-site. The way they're configured a couple of the handrails will have to come in along the side of the newel. Step 15 – Caulk the newel posts and the tops and bottoms of the new spindles. Slide a 3-inch bolt through the first post and tighten the bolt. A typical connection for the railing to post is shown in the diagram below. 2. The hole should be slightly deeper than the length of your bolts. This is so you have plenty of material (meat) between the screw head and the post so the screw won't blow out when you tighten it. Locate and mark where the newel will be mounted. 3. I'm replacing the handrails, balusters and newel posts on three flights of tight "U" or return stairs. Then I use a long thin bit (1/8") to drill through the rail at a right angle to the cut that will fit against the newel to mark the post. Trim the iron newel post to length. Determine the newel length above the tread and add 6-1/4″ to the measurement for insertion into the newel mounting sleeve. First, we drilled a hole to hide the screw and angled it up at a 90 degree angle. https://www.blueprintjoinery.com/blog/how-to-fix-a-handrail-to-a-newel-post The length of the railing is about 100 inches. Cut the newel from the bottom with a metal chop saw or portable band saw. The old stairs with square handrails (installed in the late 70s) just screwed them in to the side of the plain square newels. We caulked any joints or gaps to make it … Make sure that the newel post is 90° to the tread. Make sure the pilot hole is closer to the bottom than the top of the rail. It is countersunk 2 1/2″ screws from the underside of the handrail into the newel post. Work carefully and slowly to avoid any accidents. The method of attaching handrail to a newel post is the same used to connect a handrail to a stair fitting. When you make your newel post, leave the center open and feed threaded rod up the length of the newel. I was planning on using a half newel against the wall and a 3 inch newel on the open end. Have a hidden surface inside the top of the newel where you can use nuts with washers to tighten the post down. The guide is accepted by many code officials as compliant with the code. However, what's the most sensible way to secure the lower end of the rail Place a staircase railing cut to fit your stairway on top of the newel posts and landing post. Drill a hole through the top of the railing and into each post with a countersink bit. 1. Once in place, put a 2 1/2 inch pocket hole screw in the top attaching it to the top railing. Hey John, we did not fit the handrail into the newel post. For stability should I install a third newel post in the middle of the span? It uses a 2×6 or 5/4 top rail attached to each post top with three 3” screws or three 16d nails. Attaching the rail to the wall partway up the stairs seems no problem (I can bolt it via a rosette and then cap with wooden plugs), and nor does securing the newel post at the bottom (via some big bolts right through from the basement below). Prepare the Mounting Surface. I am replacing on old iron railing that was not up to code with wooden balustrade. put in an oak rail there. Glue pocket hole plugs into your pocket holes, and use wood filler to fill any nail holes, gaps, and seams on the new newel posts and spindles.
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